Article citation information:
Hong, T.D.,
Truong, P.T., Pham, M.Q., Tran, L.Q. Designing a compact firefighting
vehicle for narrow residential areas on the base of a lawn mower. Scientific Journal of Silesian
University of Technology. Series Transport. 2023, 121, 107-126. ISSN: 0209-3324. DOI: https://doi.org/10.20858/sjsutst.2023.121.8.
Thong Duc HONG[1],
Phat Tan TRUONG[2],
Minh Quang PHAM[3],
Lam Quang TRAN[4]
DESIGNING A COMPACT FIREFIGHTING VEHICLE FOR NARROW RESIDENTIAL AREAS ON
THE BASE OF A LAWN MOWER
Summary. With the
explosion of urbanization, more and more small residential areas with high
population density, tiny houses, and narrow roads are formed. As a result, it
is challenging for large fire engines to penetrate these areas in the event of
a fire incident. In this paper, a compact firefighting vehicle was designed
based on the SNAPPER LT140H331KV lawn mower. The vehicle is equipped with a
water sprayer system and a folding frame water tank. The water sprayer system
transmits power from the lawn mower transmission’s power take-off shaft
via the belt and chain drive, which can spray water at a height of about 13 m
with a flow rate of 38 L/min. The 500-liter folding frame water tank has a
rectangular shape that can be folded and dragged as a trailer. The water
sprayer system and folding frame water tank not only have a simple, compact
structure but also do not affect the lawn mowing function. This fire truck has
a maximum speed of about 15 km/h and can move in a minimal road width of only
1.3 m, which is accommodation for residential areas within a 1÷2 km
radius with narrow roads, high density of population and houses in least
developed and developing countries (e.g., Vietnam, Laos, Cambodia), where the
normal fire engines are difficult to access in time. Besides, the vehicle can
be used for watering and spraying pesticides on gardens and small premises. The
study has proposed a valuable solution to take advantage of vehicle functions
to improve their convenience and usefulness.
Keywords: lawn
mower, firefighting vehicle, drive mechanism, water sprayer, spraying
pesticides
1. INTRODUCTION
Due to the explosion
of urbanization, more and more residential areas have been formed in cities
recently. In residential areas, the houses and associated works are often built
with a dense density to ensure that they can accommodate numerous people within
the city’s limited space. Consequently, ensuring fire protection on the
residential campus is crucial. In developed countries, residential planning is
conducted effectively. So, the infrastructure for fire safety is always
guaranteed, for example, the spacious campus with large roads and various water
poles so that fire trucks can quickly move in the event of a fire incident.
However, residential areas in the least developed and developing countries are
much less well planned due to rapid population growth and urbanization. With a
huge population density, these areas have many tiny houses (with a height of
about 3 or 4 floors) located close together, and the roads are very narrow and
winding. When there is a fire incident, it will be challenging for bulky fire
engines to penetrate and extinguish the fire promptly. Therefore, it is crucial
for on-site fire vehicles with compact size, flexibility, and firefighting
ability at 3÷4 floors to handle fire incidents quickly and conveniently.
On the other hand, the driver’s lawn mowers from brands such as
Snapper, Husqvarna, and Murray are prioritized for beautifying tourist
units’ lawns, such as resorts, golf courses, or universities, due to
their power and convenience. However, lawn
mowing only needs to be done about once per month. Outside of this working
period, the lawn mower does not operate. Hence, improving the lawn mower into a
multi-function vehicle will increase the vehicle’s value at an affordable
investment cost [4-7].
The lawn mowers are
compact, flexible in turning, and have high engine power. Therefore, renovating
the lawn mower into a compact firefighting vehicle has a significant impact on
increasing its adequate use time and quickly extinguishing an unexpected
residential fire. With an existing engine and chassis, the additional
investment cost will be much lower than an entirely new one.
In
this paper, the authors design a compact firefighting vehicle based on the Snapper LT14H331KV lawn mower for use on the residential campus.
A water sprayer system is installed on the lawn
mower’s rear; the water sprayer extracts power from the lawn mower transmission’s power take-off shaft by the chain and belt drive mechanisms. The water
sprayer system is calculated to spray water to the height of
the 3rd floor. In addition, a folding frame tank with folding ability is equipped to
serve water when fighting a fire. With the water sprayer system
and folding frame tank equipped, the vehicle can
still move in
residential areas with a minimum road width of around 1.3 m and a maximum speed of around 15 km/h, which can be applied in several
residential areas within a radius of 1÷2 km. Moreover,
the vehicle can be utilized for pesticide application and watering plants on the premises.
2. GENERAL LAYOUT DESIGN
The structure of the
SNAPPER LT140H331KV lawn mower, shown in Fig. 1, has an overall dimension of
1220×880×770 mm in L×W×H. The engine is a Kohler
Command CV14 with maximum power and torque of 14 HP/3600 rpm and 28.9 Nm/2500
rpm, respectively [8]. The maximum speed of the vehicle is around
15 km/h. The lawn mower is equipped with two cutting blades under the vehicle,
which is driven by a belt drive. The vehicle powertrain system includes an
engine, a belt drive with a 1:1 gear ratio, and a BDU-10S hydrostatic
transmission. In addition to driving the two rear wheels, the transmission has
a power take-off shaft that can extract power for other functions.
Fig.
1. Structure of the original lawn
mower
The structure of the
compact firefighting vehicle is illustrated in Fig. 2. Based on the structure
of the original lawn mower, the authors arranged a water sprayer system and a
folding frame water tank with a compact, lightweight structure and ensured the
vehicle’s performance. The water sprayer system is located at the lawn
mower’s rear and is powered by the transmission, including the water sprayer, water sprayer
drive mechanisms, and water sprayer disengage mechanism. The water sprayer is
mounted on a base that is tightly fitted to the chassis. The water sprayer
drive, which transmits the power from the power take-off shaft to the water
sprayer, consists of a chain drive and a belt drive, linked by an intermediate
shaft and feather keys. The water sprayer disengagement mechanism is installed
on the belt drive to disengage and engage the water sprayer drive rapidly and
conveniently. The water sprayer disengagement mechanism switches the water
sprayer on or off and acts as a belt tensioner. The workings of this mechanism
are presented in Fig. 3. When the control arm is pulled up, the roller pushes
the belt and creates the belt tension force, leading to the belt drive being
activated. In contrast, when the control arm is pulled down, the roller is not
in contact with the belt, leading to the belt drive being deactivated. When the
control arm is pulled up, the roller pushes the belt and creates the belt
tension force, activating the belt drive. In contrast, when the control arm is
pulled down, the roller is not in contact with the belt, deactivating the belt
drive. The detailed calculation of the water sprayer system is
presented in Sections 3 and 4.
Fig. 2. Construction of the compact
firefighting vehicle
Fig. 3. Water sprayer
disengagement mechanism (a) Engage, (b) Disengage
The folding-frame
tank is assembled from steel bars and comes with an awning to hold the water.
In the moving process, the frame and awning are folded and dragged behind like
a trailer via the revolute joint and lynch pin; when reaching the fire point, the
frame is quickly disassembled from the vehicle and placed on the ground by
releasing the lynch pin, then assembled into a box shape, and an awning is
spread inside to contain water. With the aim of fighting fires in residential
areas, the size of the folding frame tank is designed to ensure that it can
hold 500 liters of water while keeping the required space for turning minimal.
The water tank has overall dimensions in L×W×H of
1700×660×330 mm in the folded state and 1700×660×660 mm
in the working state. The steering kinematic diagram of the fire truck is shown
in Fig. 4. Fig. 4a and Fig. 4b present the cases of vehicle steering with a
minimum turning radius and minimum required space of 1250 mm and 1300 mm,
respectively. The detailed structure of the folding frame water tank is
illustrated in Section 5.1.
Fig. 4. Kinematic steering condition of
compact firefighting vehicle (a) Minimum turning radius Rmin,
(b) Minimum required space Bmin
3.
CALCULATING NOZZLE AND DETERMINING THE ACTUAL CHARACTERISTICS OF A WATER
SPRAYER SYSTEM
The SCN-30 power
sprayer was selected to take responsibility for spraying water. It has an
overall dimension of 390×320×300 mm in L×W×H and a
weight of 12 kg, which makes it suitable for installation on lawnmowers. This
water sprayer has a maximum required power of 2.2 kW, maximum pressure of 40
kg/cm2, maximum capacity of 42 L/min, and an operation speed range
of 300 to 1000 rpm [9]. The water sprayer has a suction
hole and two outlet holes with diameters of 20, 8, and 21 mm, respectively.
With the drive system as presented in Section 2 (see Fig. 2), the required
engine power is determined by equation (1) [10]. The required power is much smaller than the engine power, so the
selected water sprayer is suitable.
Where hb = 0.95, hg = 0.99 and hch = 0.96 are the efficiency of belt drive, gear
drive and chain drive, respectively. Pe_r and Pp
= 2.2 kW are the required engine power and the water sprayer’s maximum
power required, respectively.
The outlet diameter of the nozzle will be
calculated to be able to spray water at a height of about 15m (corresponding to
the height of the normal building’s 3rd floor).
Then, the actual characteristics of the water sprayer system
are determined by experiments to ensure real working efficiency.
3.1. Calculating the nozzle
It must be determined whether the water jet’s
velocity is necessary before determining the nozzle’s dimension. For
firefighting vehicles, the water jet always needs to reach the required height
and be able to travel the farthest. With 15 meters of required water jet
height, the water jet’s velocity at the nozzle is determined by the
following formula [11]:
Where no is the water jet’s velocity at
the nozzle. g is gravity’s acceleration. H = 15 m,
h = 1.5 m, α = 60° are the maximum height, initial height, and initial
angle of the water jet, respectively.
The nozzle diameter is determined as below [11]:
Where d is diameter of
nozzle. Q = 42 L/min = 0.0007 m3/s
is the maximum flow rate of the water sprayer.
The dimensions and shape of the
nozzle are shown in Fig. 5. The nozzle has a converging shape to minimize the
loss of the sprayed water.
Fig. 5. Nozzle
dimensions
3.2. The actual characteristics of the water
sprayer system
Fig. 6 shows the water flow rate and
pressure characteristics of the SCN 30 water sprayer system, which were
determined by an experiment in the water sprayer speed range of 700 ÷
1100 rpm. The experiment system includes the SCN 30 water sprayer, suction pipe
with 2000 mm long and 20 mm diameter, outlet pipe with 5000 mm long and 21 mm
diameter, and a nozzle with a diameter of 7 mm. The results show that, with a
water sprayer speed of 1000 rpm, the water sprayer can generate a water flow
rate of about 38 L/m with a pressure of 5.5 kg/cm2. The generated
water jet reaches a height of about 13 m, which corresponds to the height of
the 3rd floor of the building at Ho Chi Minh City University of Technology, see
Fig. 7.
Fig. 6. The actual
water sprayer system characteristics curve
Fig. 6 shows the water flow rate and
pressure characteristics of the SCN 30 water sprayer system, which were
determined by an experiment in the water sprayer speed range of 700 ÷
1100 rpm. The experiment system includes the SCN 30 water sprayer, suction pipe
with 2000 mm long and 20 mm diameter, outlet pipe with 5000 mm long and 21 mm
diameter, and a nozzle with a diameter of 7 mm. The results show that, with a
water sprayer speed of 1000 rpm, the water sprayer can generate a water flow
rate of about 38 L/m with a pressure of 5.5 kg/cm2. The generated
water jet reaches a height of about 13 m, which corresponds to the height of
the 3rd floor of the building at Ho Chi Minh City University of Technology, see
Fig. 7.
4. CALCULATING THE WATER SPRAYER
DRIVE
The water sprayer
drive cluster includes the chain, belt drive mechanism, and intermediate shaft
(see Fig. 2). In which the intermediate shaft contains two bearings and two
feather keys. Hence, all these components are considered in this section.
4.1. Speed ratio distribution
The Kohler Command
CV14 engine has an idle speed of about 1400 rpm. Meanwhile, the water
sprayer’s working speed range is 1000 rpm. Hence, an overall transmission
ratio of 1.4 is chosen. To facilitate the structural design and ensure the
simplification of the drive mechanism, the chain drive and belt drive speed
ratios are estimated at uch = 1 and ub
= 1.4, respectively. With the drives’ efficiency determined in Section
3 and the transmission ratios determined above, the technical characteristics
of the water sprayer drive are summarized in Tab. 1.
Fig.
7. Realistic
picture of water jet
Technical characteristics of the powertrain
system
Parameters |
Engine |
Chain drive |
Belt drive |
|||
Power (kW) |
Pe = 2.6 |
Pch = 2.45 |
Pb = 2.3 |
|||
Transmission ratio |
|
uch = 1 |
ub =1.4 |
|
||
Rotational speed (rpm) |
ne = 1400 |
nch = 1400 |
nb = 1000 |
|||
4.2. Calculating the chain drive
Fig. 8 Chain drive arrangement
The arrangement of the chain drive
is shown in Fig. 8. According to the general layout design, the chain drive is
arranged vertically, including the initial center distance ac =
180 mm, driving sprocket Z1, driven sprocket Z2,
and chain pitch pc.
The chain
drive mechanism must be able to transmit 2.6 kW power from the Korman engine at
a rotational speed of 1400 rpm to drive the water sprayer. This drive mechanism
can be considered a smooth transmission with no impact. Hence, the service
factor FC_1 = 1 is selected [10]. Assuming the multiple
strand factor FC_2 = 1, the required power rating is obtained from the equation below [10]:
Where Pe = 2.6 kW is engine
power.
Searching the design
guideline for standard roller chains [10] for a combination of 1400 rpm and
3.12 kW provides an ANSI No. 35 chain with a single strand that can be used for
this application. Besides, due to the chain drive’s transmission ratio of
1, 18 teeth for both sprockets are also selected.
The number of links X is estimated by equation (5). Hence, the
number of links selected is 56.
Where Lc
is chain length (mm), ac is
the center distance (mm), pc =
9.525 mm, Z1
= Z2 = 18 teeth are
the chain pitch and the number of teeth of the driving and driven sprocket,
respectively.
The chain length is calculated by the
following formula [10]:
Hence, an actual center distance is determined
based on the following formula [10]:
It should be noted that the center distance needs to
be decreased by 1% to allow for a bit of slack, resulting in an actual center
distance of within 179 mm.
Chain velocity is obtained by the following formula [10]:
Where vch is
the chain velocity (m/s), the chain pitch pc = 9.525
mm and ne = 1400 rpm
is the engine speed.
The tangential force or shaft load
on the sprocket is calculated below [10]:
Where Fr_ch
is the tangential force or shaft load on the sprocket, Pe
= 2.6 kW is the engine power.
The final
parameters of the chain drive are summarized in Tab. 2 and Fig. 9 as follows.
Tab.
2
Parameters of the chain drive
Parameters |
Symbol |
Value |
Unit |
Type |
- |
40B |
- |
Chain pitch |
pc |
9.525 |
mm |
Sprocket teeth |
Z1,
Z2 |
18 |
teeth |
Number of pitches |
X |
56 |
pitches |
Chain length |
Lc |
531.45 |
mm |
Center distance |
ac |
180.98 |
mm |
Number of strands |
- |
1 |
strand |
Fig. 9. Geometric parameters of chain
sprockets
4.3. Calculating the belt drive
The arrangement of the belt drive is shown in Fig. 10. According to
the general layout design, the initial parameters of the belt drive are
selected with the center distance ab, and the inclined angle α
being 300 mm, and 26 degrees, respectively. The belt drive includes a driving
pulley with diameter d, a driven pulley with diameter D and
V-belt with thickness t and width b.
With the power and
rotational speed as shown in Tab.1 and the operating conditions are mentioned
in section 4.2, the correction factor of belt drive FB_1 is selected at 1.1 [10]. The belt drive’s design power is determined by the following
relationship [10]:
Where FB_1 = 1.1 is the correction factor of
the belt drive.
Fig. 10. Arrangement of belt drive
With the driving pulley’s rotational speed of
1400 rpm and the design power of the belt drive determined above, type A of the
V-belt is preliminary selected [10]. Hence,
the pitch diameter of the driving pulley
Where d = 125 mm and D are
the pitch diameters of smaller and bigger pulleys, respectively,
nch = 1400 rpm and nb = 1000 rpm are the
input speed and output speed of the belt drive, respectively.
Due to the fact
that 175 mm is a non-standard value for the type A pulley diameter, the nearest
diameter of the bigger pulley value D is selected at 180 mm [10]. Hence,
the transmission ratio of the belt drive is recalculated by equation (12) [10]. The difference between the actual and estimated transmission ratio is
about 3%, which can be ignored.
The Ppitch length of the belt
Where Lb
is the pitch length of the belt (mm), ab = 300 mm is
the center distance of the belt drive.
From reference [10], the recommended pitch length for type A belt is between 990 and 1100 mm.
As a result, the belt’s pitch length is chosen at 1100 mm. Substituting
the pitch length above into equation (13). Hence, the correct center distance ab
is 309 mm.
With type A and a 1100 mm belt
length, the correction factor for belt length FB_2 is
0.90 [10]. The smaller pulley’s arc of
contact is estimated as follows [10]:
Where αs
is the smaller pulley’s arc of contact.
Hence, the correction factor for the
arc of contact FB_3 is selected at 0.97 [10]. From reference [10], the power rating of the single
V-Belt Pr is 2.32 kW due to the driving pulley having a
rotational speed of 1400 rpm, the smaller pulley d is 125 mm, and the
speed ratio is 1.44. The number of belts required for the transmission is
calculated below [10]:
Where Pr
= 2.32 kW, Fb_2 = 0.90, and Fb_3 = 0.97 are
the V-Belt power rating, the belt length correction factor, and the correction
factor for arc of contact, respectively.
The average velocity of the belt
drive is calculated as follows [10]:
Where nch
= 1400 rpm is the rotational speed of the driving pulley.
The maximum belt tension can be
estimated by the following formula [10]:
Where b = 13 mm, t = 8 mm are
the width and thickness of the belt [12], σ = 1.75 N/mm2 is the
maximum permissible tensile stress for the belt material [13].
The shaft load created by the belt
drive is determined as follows:
Where Fr_b is the
belt drive’s shaft load, Pmax = 182 N is the maximum
belt tension.
Hence, the horizontal and vertical
forces created by the belt drive are calculated as below:
Where FC_x
and FC_y are the horizontal and vertical forces created by
the belt drive, respectively. α = 26 degrees is the inclined angle
of the belt drive’s arrangement.
The final parameters of the belt drive are
summarized in Tab. 3 as follows.
Tab. 3
Parameters of the belt drive
Parameters |
Symbol |
Value |
Unit |
Type |
- |
A |
- |
Diameter of the driving pulley |
d |
125 |
mm |
Diameter of the driven pulley |
D |
180 |
mm |
Belt length |
Lb |
1100 |
mm |
Center distance |
ab |
309 |
mm |
Number of belts |
- |
1 |
belt |
4.4. Calculating the intermediate shaft
strength
The detailed structure of the
intermediate shaft is shown in Fig. 11. The intermediate shaft supports
transmission elements and connects the inputs and outputs of the compact
firefighting vehicle’s drivetrain. Hence, it is subjected to the combinations
of bending moment and torsional moment, which are created by the chain drive
and belt drive. Besides, it is designed with a diameter of 20 mm, which is
equal to the available hub diameter of the chain sprocket and pulley, a length
of 400 mm, and is made of AISI 1045 steel material. The factor of safety (fs)
for strength calculation is chosen at 3.
Fig. 11. Structure of intermediate shaft
In sections 4.2 and 4.3, the chain
drive and belt drive’s shaft loads have been determined, which include Fr_ch
= FBy = 612.5 N as the chain drive’s shaft load, belt
drive’s shaft load is decomposed into FCx and FCy
with values 158.94 N and 325.87 N respectively. The torque exerted on
the shaft is calculated by the following formula [10]:
Where T
is the torque exerted on shaft (Nm), Pch = 2.45 kW is the
power created on the shaft by chain drive.
In this study,
Solidworks Simulation is used to calculate the strength of the intermediate
shaft. Fig. 12 presents the forces and torque acting on the shaft and imported into this software.
The reaction forces
on the intermediate shaft at the bearing locations (sections A and C) are shown
in Fig. 13. It can be seen that the bearing in section C is subjected to a much
larger load than the bearing in section A due to the location of the applied
forces near this bearing.
The stress
distribution of the intermediate shaft is shown in Fig. 14. The results
indicate that the position subject to the maximum stress occurs at the
sprocket’s keyseat and has the value σmax = 34.60 N/mm2 < [σ] = 136.67 N/mm2 (corresponding
with AISI 1045 Steel, and the factor of safety (fs) is 3) [14]. Hence, the intermediate
shaft ensures the strength, rigidity, and stability of the drive system.
Fig. 12. Forces and torque applied to the intermediate
shaft
Fig. 13. Reaction forces on sections A
and C of the intermediate shaft
Fig. 14. Stress distribution on the
intermediate shaft
4.5. Calculating the feather
keys
Two feather keys
are located in the intermediate shaft, which is shown in Fig. 11. These keys
have two basic functions, (1) to transmit the torque from the shaft to the hub
of the chain sprocket and pulley, (2) and to prevent the relative motion
between the shaft and the mating elements. Hence, these keys withstand shear
and compressive stresses resulting from the transmission of torque.
The key is made of
AISI 1045 steel, and the factor of safety (fs) for calculation is chosen
at 3. In this calculation, the compressive yield strength is supposed to be
equivalent to the tensile yield strength, which is Syc = Syt
= 410 N/mm2 [14]. Permissible
compressive and shear stresses are estimated as follows [10]:
Where σc
is the permissible compressive stress (N/mm2), (fs)
= 3 is the factor of safety. Syc, Syt are
the yield strengths in compression and tension, respectively.
According to the
maximum shear stress theory of failure, the shear yield strength is half of the
tensile yield strength [10]. Hence, the permissible shear stress is determined as
follows [10]:
Where τ,
Ssy are the permissible shear stress and the yield strength
in shear (N/mm2), respectively.
The shaft transmits
16.71 Nm of torque and has a diameter of 20 mm. Hence, the industrial standard
is to utilize a feather key with sides equal to one-quarter of the shaft
diameter. [10]. Therefore,
Where b,
h are the feather key’s width and height of (mm), respectively. d =
20 mm is the diameter of the intermediate shaft.
The length of the
feather key is calculated below [10]:
Where l is
the feather key length (mm), T = 16.71 Nm is the torque exerted on the
shaft.
After calculating
the length of the feather key, according to [15], the dimensions of the key
are 5×5×8 mm. However, the feather key dimensions are selected at
5×5×20 mm and 5×5×25 mm to with the overall length of
the chain sprocket and the belt pulley, respectively.
4.6. Calculating the bearing
Two bearings are
attached to the vehicle chassis, which supports the shaft and holds it in the
correct position (See Figs. 2 and 11). So, the bearings take up the forces that
act on the shaft. According to the reaction forces acting on the shaft, as
shown in Fig. 13, section C is the critical section of the intermediate shaft.
Hence, the radial force on the bearing is calculated in section C [10]:
Where Fr_C
is the radial force on the bearing at section C. RCx
= 132 N, RCy = 617 N are the reaction forces on the
horizontal and vertical planes, respectively.
The equivalent dynamic load is
determined using the equation below [10]:
Where X,
Y are the factors of radial and axial loading, respectively, due to the
bearing just withstanding radial loads, hence, X = 1, Y = 1 [10], V =
1 is the factor of the rotating ring, due to the inner race rotating [10] and Fa
= 0 is an axial load.
The bearing life is calculated as
follows [10]:
Where L10 is
the bearing life (million revolutions), L10h = 8000
hours is the rated bearing life.
The dynamic load capacity is
determined as below [10]:
Where C is
the dynamic load capacity (N), P = 630.96 N is the equivalent dynamic
load.
Hence, the SKF UCF204 Square Flanged
Ball Bearing is used for the system with the following technical data [16]: a limiting speed at 6500 rpm, basic dynamic load rating C and
basic static load rating C0 are 12.7 kN and 6.7 kN
correspondingly.
5. FOLDING FRAME WATER TANK
5.1. Structure of a folding frame water tank
Fig. 15 reveals the structure as
well as the process from the transport state into the working state of the
folding frame water tank. The frame is made of SS400 steel with a cross-section
of 40×20×1.2 mm, including a frame bottom, two large sidewalls with
horizontal beams connected to the bottom of the frame by hinge joints, two
small sidewalls attached to a large sidewall also by hinge joints, two wheels,
and a revolute joint. In the transport state, the sidewall is folded, and the
frame has an overall dimension of 1700×660×330 mm.
The frame connects to the vehicle chassis and is dragged like a trailer by the
revolute joint and lynch pin. When the vehicle reaches the emergency location,
the folding frame water tank is quickly released via lynch pin. Two wheels are
folded down and fixed by the locating pin, which places the frame on the
ground. Then, the large sidewalls are opened. Finally, two
smaller sidewalls are opened via hinge joints and linked to the other large
sidewalls by buckles. By taking advantage of the ground, the bottom of the
folding-frame water tank does not have beams. Then, an
awning is spread inside to contain the water. In its working state, the folding
frame water tank has an overall dimension of 1700×660×660 mm.
Furthermore, the frame is only about 30 kg, which is enough to bring by hand if
necessary.
5.2. Calculating folding frame water tank
strength
The folding frame water tank’s
strength is simulated by Solidworks Simulation to verify the load capacity when
it is containing water. When operating, the folding frame tank contains 500
liters of water with a weight of about 500 kg, so the walls of the frame are
under pressure that gradually increases from the top to the bottom of the frame
according to the law of hydrostatic pressure. The frame’s load
distribution diagram and meshing model are shown in Fig. 16. The element type
is the shell element. Curvature – base mesh type is selected with a
maximum element size of 18 mm.
Fig. 15. The process from the transport state into
the working state of the folding frame water tank
The stress and displacement diagrams
are shown in Fig. 17. The results show that the position subject to the maximum
stress is at the hinge position of the frame assembly and has the value σmax = 146.76 N/mm2
< [σ] = 163.33 N/mm2 (according to SS400 Steel with the
yield strength Syt = 245 N/mm2 [17] and the factor of safety (fs) is 1.5). The maximum displacement
occurs at the center position of the horizontal bar near the bottom of the
frame. The maximum displacement value is 1.758 mm, which is an acceptable
value. Hence, the
folding frame of the water tank ensures strength.
Fig. 16. Mesh and force applied on the folding frame
water tank
Fig. 17. The results of folding frame simulation (a)
Stress distribution diagram,
(b) Displacement diagram
6.
CONCLUSIONS
In this paper, a compact
firefighting vehicle based on the SNAPPER LT14H33 lawn mower is described. In
order to add firefighting features, a water sprayer system and a folding frame
water tank have been installed on the vehicle chassis. The vehicle has a simple structure and compact
size, and is easy to manufacture and maintain at an affordable price. The water sprayer
system contains an SCN 30 power sprayer driven by the vehicle’s
transmission through a belt and a chain drive. The powertrain system is
designed to be compact and does not affect the lawn mower blade’s drive
system. The water sprayer system has the ability to spray water about 13 meters
high with a flow rate of 38 L/min. The folding frame tank is made of steel
boxes in a rectangular shape that can hold about 500 liters of water. When the
vehicle moves, the frame can be folded and connected to the vehicle’s
rear like a trailer. The vehicle can move in a road space of only 1.3 m and has a maximum
speed of about 15 km/h. The proposed compact firefighting vehicle accommodates
residential areas within a 1-2 km radius with narrow roads, high population,
and house density in least developed and developing countries (e.g., Vietnam,
Laos, Cambodia). Where it’s tough to get to the normal fire truck in
time. Furthermore, during the daily routine, the vehicle can be utilized
for watering plants and applying insecticides on the campus. This paper
has added a helpful feature but does not lose the inherent function of the
original vehicle, improving the vehicle’s value in use.
Acknowledgment
We acknowledge the
support of time and facilities from Ho Chi Minh City University of Technology
(HCMUT), VNU-HCM for this study.
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Scientific Journal of Silesian University of Technology. Series
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[1] Faculty of Transportation Engineering, Ho Chi Minh City
University of Technology (HCMUT), Ho Chi Minh City, Viet Nam. Email: hongducthong@hcmut.edu.vn. ORCID:
https://orcid.org/0000-0002-8010-5851
[2]
Faculty of Transportation Engineering, Ho Chi Minh City University of
Technology (HCMUT), Ho Chi Minh City, Viet Nam. Email: phat.truong2000@hcmut.edu.vn. ORCID:
https://orcid.org/0000-0001-6064-640X
[3]
Faculty of Transportation Engineering, Ho Chi Minh City University of
Technology (HCMUT), Ho Chi Minh City, Viet Nam. Email: phamquangminh@hcmut.edu.vn. ORCID:
https://orcid.org/ 0000-0002-0407-2584
[4]
Faculty of Transportation Engineering, Ho Chi Minh City University of
Technology (HCMUT), Ho Chi Minh City, Viet Nam. Email: lamtq1910@hcmut.edu.vn. ORCID:
https://orcid.org/0009-0008-6941-9842